National Institute of Technology Rourkela

राष्ट्रीय प्रौद्योगिकी संस्थान राउरकेला

ଜାତୀୟ ପ୍ରଯୁକ୍ତି ପ୍ରତିଷ୍ଠାନ ରାଉରକେଲା

An Institute of National Importance

Seminar Details

Seminar Title:
Parametric Optimization of Nitrogen-Assisted Laser Drilling for Titanium Grade 9 Alloys
Seminar Type:
Departmental Seminar
Department:
Mechanical Engineering
Speaker Name:
Barsharani Dash
Speaker Type:
Student
Venue:
ME Seminar Hall (ME-001)
Date and Time:
31 Jul 2025 03:00 PM
Contact:
Prof. Saurav Datta (2524), PIC Departmental Seminar
Abstract:
Titanium Grade 9 (Ti-3Al-2.5V) is widely used in aerospace, biomedical, and high-performance engineering applications due to its excellent strength-to-weight ratio and corrosion resistance. However, conventional drilling techniques often face challenges in machining this alloy due to its low thermal conductivity and high reactivity. In this study, laser drilling with nitrogen assist gas is employed as a non-contact, high-precision method to produce micro-holes in Titanium Grade 9. The process parameters—laser power, pulse duration, repetition rate, and nitrogen gas pressure—are systematically varied and optimized using a design of experiments (DOE) approach to achieve minimal taper, reduced recast layer thickness, and improved hole circularity. Scanning Electron Microscopy (SEM) is used for evaluating hole quality, while Analysis of Variance (ANOVA) identifies the most influential parameters. The results indicate that moderate laser power, shorter pulse duration, and optimal nitrogen gas flow significantly enhance the hole integrity. This study provides a pathway for achieving high-quality, consistent hole geometry in Titanium Grade 9, with implications for precision components in critical applications.