National Institute of Technology Rourkela

राष्ट्रीय प्रौद्योगिकी संस्थान राउरकेला

ଜାତୀୟ ପ୍ରଯୁକ୍ତି ପ୍ରତିଷ୍ଠାନ ରାଉରକେଲା

An Institute of National Importance

Syllabus

Course Details

Subject {L-T-P / C} : ME1000 : Workshop Practice { 0-0-3 / 2}

Subject Nature : Practical

Coordinator : Sandhyarani Biswas

Syllabus

Module 1 :

Module 1 (Machine Shop 10 Hours):
Fabrication of a job involving the following operations:
straight turning, grooving, facing, taper turning, and threading

Module 2 (Welding and Foundry Shop 6 Hours):
(a) Introduction about different types of joining and welding process study of gas welding and arc welding setup
(b) Practice: Melting a welding track by gas welding on 3 mm thick MS plate
(c) Bead formation using filler road on the opposite side of the plate
(d) Practice: Butt joint of 3 mm thick plate using gas welding
(e) Corner joint using gas welding
(f) Lap joint for T-joint by Arc welding

Module 3 (Carpentry and Fitting Shop 10 Hours):
(a) Cutting and grinding practice using different power tools
(b) Preparation of mortise and tenon joints as per the dimensions given
(c) Preparation of a wooden lap joint as per the dimensions given
(d) Making a “T” fitting from MS specimen.

Module 4 (Electrical Shop 4 Hours):
(a) soldering and De-soldering practice
(b) To make half-wave and full-wave rectifier circuits and analyses the waveforms with an oscilloscope
(c) To make the electrical wiring for controlling bulbs and fluorescent lamps from a switchboard
(d) To make electrical wiring for controlling different loads from a switchboard

Course Objective

1 .

To grasp hands-on knowledge, experiences, and to learn safety regulations to be
maintained in different manufacturing and production processes like
(1) Machining,
(2) Carpentry and fitting,
(3) Welding and foundry,
(4) Electrical work

Course Outcome

1 .

Upon completion of this laboratory course,
CO1: Students will be able perform the basic machining process like straight turning, grooving, facing, taper turning, and threading on lathe
CO2: They will be able to weld a Lap joint by Arc welding and butt joint gas welding
CO3: They will be able make a mortise and tenon joints and identify various power tools.
CO4: They will be able to make the electrical wiring for controlling bulbs and fluorescent lamps from a switchboard
CO5: They will able to soldering and De-soldering a small components and design a rectification circuit and analyses the waveforms with an oscilloscope.

Essential Reading

1 .

P. N. Rao, Manufacturing Technology Volume-I: Foundry, Forming and Welding, TMH, 2022

2 .

P. N. Rao, Manufacturing Technology Volume-II: Metal Cutting and Machine Tools, TMH, 2022