Course Details
Subject {L-T-P / C} : ME6237 : Production Planning and Control { 3-0-0 / 3}
Subject Nature : Theory
Coordinator : Prof. Siba Sankar Mahapatra
Syllabus
Introduction: overview of planning and control, production planning, production control, functions of production planning and control, short range and long range planning, types of production, work study-Method study, basic procedure-Selection-Recording of process – Critical analysis, Development – Implementation – Micro motion and memo motion study – work measurement – Techniques of work measurement – Time study – Production study –Work sampling – Synthesis from standard data – Predetermined motion time standards. Forecasting: principles of forecasting, forecasting techniques, forecast error, Product planning-Extending the original product information-Value analysis-Problems in lack of product planning-Process planning and routing-Pre requisite information needed for process planning-Steps in process planning-Quantity determination in batch
Production-Machine capacity, balancing analysis of process capabilities in a multi-product system. Aggregate planning, Master production scheduling, Material requirement planning (MRP): MRP Basics, MRP II, principles and procedure for material planning, bill of materials, Enterprise resource planning (ERP), Capacity Management: Basics of capacity management, capacity planning, Capacity requirements planning (CRP), capacity management strategies, Inventory Control: Basic concepts of inventory, categories of inventory, inventory costs, EOQ, inventory models, inventory classification techniques, Factors affecting Inventory, inventory control. Scheduling and control of production: Scheduling methods, dispatching rules, Gantt charts, line of balance– Flow production scheduling-Batch production scheduling Integrated production planning and control: Lean production and JIT, pull system, kanban, theory of constrain, FMS, OPT, TOC.
Course Objectives
- Familiarization of concepts of production planning and control among the studuents
- Solution of practical industrial problems with the concept of production planning and control
- Familiarization OM software for solving real-life problems
- Accustomed to best practices in industries with the help of concept of production planning and control
Course Outcomes
Knowledge will be gained on the subject matter. <br />Able to apply the theory to practical problems. <br />Knowledge will be enhanced to implement the concept for product development.
Essential Reading
- S.K. Mukhopadhyay, Production Planning and Control, Prentice Hall , Second Edition
- J. Heizer, B. Render, J. Rajashekhar, Operations Management, Prentice Hall , Ninth Edition
Supplementary Reading
- J. R. King, Production Planning and Control, Pergamon Press , Second Edition
- Elwood S.Buffa, and Rakesh K.Sarin, Modern Production / Operations Management, John Wiley and Sons , Eighth Edition
Journal and Conferences
- Journal: Production Planning & Control, Taylor and Francis
- Conference: IEEE International Conference on Industrial Engineering and Engineering Management (IEEM)