National Institute of Technology Rourkela

राष्ट्रीय प्रौद्योगिकी संस्थान, राउरकेला

ଜାତୀୟ ପ୍ରଯୁକ୍ତି ପ୍ରତିଷ୍ଠାନ ରାଉରକେଲା

An Institute of National Importance

Course Details

Subject {L-T-P / C} : MM6301 : Thermodynamics and Kinetics of Metallurgical Processes { 3-0-0 / 3}

Subject Nature : Theory

Coordinator : Ankush Arun Kashiwar

Syllabus

Module 1 :

Introduction to Thermodynamics (12 lecture hours):
Structure of thermodynamics: Thermodynamic systems and their classification; classification of thermodynamic variables, relationship between thermodynamic variables
Laws of thermodynamics: First law of thermodynamics, internal energy, enthalpy, heat capacities, relation between Cp and Cv, Kirchhoff’s equation, application of first law to chemical reactions
Spontaneity of processes, entropy and quantification of irreversibility of processes, Second law of thermodynamics, entropy and criterion for equilibrium, statistical interpretation of entropy
Third Law of thermodynamics and applications
Fundamental thermodynamic equations of state and their relations: Gibbs free energy, Gibbs–Helmholtz equation, and equilibrium constant, chemical potential
Behavior of gases and solutions: Ideal and real gases, Concept of partial molar quantities, Dalton’s law of partial pressure, Enthalpy of mixing, Entropy of mixing, Fugacity, Free energy of formation of solution, Raoult’s law, Henry’s law, fugacity, activity, Gibbs-Duhem equation, Sievert’s law

Module 2 :

Introduction to Kinetics (3 lecture hours):
First, second, and third order reactions, Arrhenius equation – activation energy, determination of order of reaction, rate constants, and rate-limiting steps

Module 3 :

Pyrometallurgical extraction processing (6 lecture hours):
Brief introduction to extraction and refining processes, Role of Ellingham diagram and phase stability diagrams, Thermodynamics and kinetics of Roasting: Predominant Area Diagram (PDA), Thermodynamics and kinetics of Reduction of oxides and sulfides, Slag-Metal reaction thermodynamics and kinetics, slag compositions, structure of molten slags, molecular theory, concept of basicity index, ionic theory, thermodynamics of slag-metal reactions

Module 4 :

Hydrometallurgy (6 lecture hours):
Brief introduction to leaching processes, thermodynamics and kinetics of leaching, electrochemical phenomenon in leaching processes, cementation and its kinetics

Module 5 :

Electrometallurgy (6 lecture hours):
Principle of electrometallurgy: Cell potential, discharge potential, current and energy efficiency
Applications: Electronwinning and electrorefining

Module 6 :

Phase transformation (5 lecture hours):
Phase equilibrium in a one-component system, Gibbs phase rule, Clausius-Clapeyron equation, solid-vapor and solid-solid equilibria, Equilibrium phase diagrams, equilibrium of homogeneous and heterogeneous systems

Course Objective

1 .

To introduce the basic concepts of thermodynamics from a metallurgical perspective

2 .

To learn the principles governing the kinetics of metallurgical reactions

3 .

To understand the applications of thermodynamics and kinetics in various metal extraction processes

4 .

To understand the thermodynamics and kinetics of phase transformation

Course Outcome

1 .

Understand the various thermodynamic properties of materials and develop a vision for applying them in metallurgical processes.

2 .

Develop the ability to interpret the kinetic aspects of various metallurgical processes

3 .

Realise the role of Ellingham diagrams and predominant area diagrams in governing the stability of oxides and sulphides and the kinetics of their reduction in the pyrometallurgical operations

4 .

Apply the principles of electrochemistry to leaching and cementation in the hydrometallurgical processing

5 .

Analyze the electrochemistry of cells and their applications to electrometallurgical operations such as electrowinning and electrorefining

6 .

Apply the thermodynamic principles to the phase equilibria and understand the origin of phase diagrams

Essential Reading

1 .

D. R. Gaskell, D.E. Laughlin, Thermodynamics of Materials, CRC Press , 6th Edition, 2018

2 .

M. Shamsuddin, Physical Chemistry of Metallurgical Processes, Wiley , 1st edition, 2016

3 .

D. S. Porter, K.E. Easterling, Phase transformation in metals and alloys, Chapman & Hall , 1981

Supplementary Reading

1 .

G.S. Upadhayay, R.K. Dubey, Problems in Metallurgical Thermodynamics and Kinetics, Pergamon , 1977

Journal and Conferences

1 .