National Institute of Technology Rourkela

राष्ट्रीय प्रौद्योगिकी संस्थान, राउरकेला

ଜାତୀୟ ପ୍ରଯୁକ୍ତି ପ୍ରତିଷ୍ଠାନ ରାଉରକେଲା

An Institute of National Importance

Course Details

Subject {L-T-P / C} : CR6103 : Advanced Materials Processing { 3-0-0 / 3}

Subject Nature : Theory

Coordinator : Debasish Sarkar

Syllabus

Module 1 :

Fundamentals of Advanced Materials Processing: Classification: structural vs functional materials; Atomic bonding, crystal structures, defects; Thermodynamics and kinetics in processing; Phase diagrams, diffusion, nucleation and growth; Structure–property–processing relationships.

Module 2 :

Advanced Ceramic Processing: Jaw crushing to Ball milling, Powder synthesis (solid-state, sol–gel, hydrothermal); Forming methods (pressing, slip casting, tape casting); Sintering (solid-state, liquid-phase, spark plasma sintering); Glasses and glass-ceramics processing; Ultra-high temperature ceramics and functional ceramics, Porous Ceramics.

Module 3 :

Processing of Metals and Alloys: Solidification and casting (directional, rapid solidification); Thermomechanical processing (rolling, forging, extrusion); Heat treatment (TTT/CCT diagrams, phase transformations); Advanced alloys: superalloys, bulk metallic glasses, shape memory alloys; Powder metallurgy and additive manufacturing of metals.

Module 4 :

Nanomaterials and Advanced Functional Materials: Nanomaterial synthesis (top-down & bottom-up); Size-dependent properties; Carbon nanotubes, graphene, nanoceramics; Smart materials: piezoelectric, magnetic, shape-memory; Applications in energy, electronics, biomedical systems.

Module 5 :

Advanced Manufacturing & Surface Engineering Additive manufacturing (metals, ceramics); Laser processing, Electron beam processing; Surface engineering: Coatings, Thermal spraying; Tribological coatings and wear-resistant materials; Case studies: aerospace, energy, electronics.

Course Objective

1 .

Develop a deep understanding of structure–processing–property relationships in advanced materials.

2 .

Provide knowledge of modern processing techniques for ceramics, metals, semiconductors, and composites.

3 .

Introduce advanced and emerging materials systems (nanomaterials, thin films, smart materials).

4 .

Enable students to design processing routes for targeted applications.

5 .

Build analytical skills for material selection and process optimization in high-performance applications.

Course Outcome

1 .

Analyze the relationship between processing, structure, and properties of advanced materials.

2 .

Select appropriate processing techniques for metals, ceramics, semiconductors, and composites.

3 .

Design processing routes for high-performance and functional materials.

4 .

Evaluate modern manufacturing techniques including thin films and nanomaterials.

5 .

Apply materials processing knowledge to real-world applications (energy, aerospace, electronics).

Essential Reading

1 .

William F. Smith, Principles of Materials Science and Engineering , Wiley

Supplementary Reading

1 .

William D. Callister Jr., Materials Science and Engineering: An Introduction , McGraw-Hill Education

2 .

George E. Dieter, Mechanical Metallurgy, McGraw-Hill Education

Journal and Conferences

1 .