Course Details
Subject {L-T-P / C} : ID6340 : Rapid Prototyping and Tooling { 3-0-0 / 3}
Subject Nature : Theory
Coordinator : Mohammed Rajik Khan
Syllabus
| Module 1 : |
Introduction: Need for the compression in product development, history of RP systems, Survey of applications, Growth of RP industry, and classification of RP systems. Stereo Lithography Systems: Principle, Process parameter, Process details, Data preparation, data files and machine details, Application. Selective Laser Sintering and Fusion Deposition Modeling: Type of machine, Principle of operation, process parameters, Data preparation for SLS, Applications, Principle of Fusion deposition modeling, Process parameter, Path generation, Applications. Solid Ground Curing: Principle of operation, Machine details, Applications. Laminated Object Manufacturing: Principle of operation, LOM materials. Process details, application. Concepts Modelers: Principle, Thermal jet printer, Sander's model market, 3-D printer. Genisys Xs printer HP system 5, object Quadra systems. Rapid Tooling: Indirect Rapid tooling -Silicone rubber tooling –Aluminum filled epoxy tooling Spray metal tooling, Cast kirksite, 3Q keltool, etc>Direct Rapid Tooling Direct. AIM, Quick cast process, Copper polyamide, Rapid Tool, DMILS, Prometal, Sand casting tooling, Laminate tooling soft Tooling vs. hard tooling. RP Process Optimization: factors influencing accuracy. Data preparation errors, Part building errors, Error in finishing, influence of build orientation. |
Course Objective
| 1 . |
• Awareness on principles and advantages of rapid prototyping in industrial applications. |
Course Outcome
| 1 . |
The course is designed to help students to achieve the following outcomes
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Essential Reading
| 1 . |
• Ian Gibson, David W. Rosen, Brent Stucker, Additive Manufacturing Technologies: Rapid Prototyping to Direct Digital Manufacturing, Springer |
| 2 . |
• D. T. Pham and S. S. Dimov, Rapid Manufacturing: The Technologies and Applications of Rapid Prototyping and Rapid Tooling, Springer |
Supplementary Reading
| 1 . |
• Rafiq I. Noorani, Rapid Prototyping: Principles and Applications, Wiley |
| 2 . |
• Neil Hopkinson, Richard Hague and Philip Dickens, Rapid Manufacturing: An Industrial Revolution for the Digital Age, Wiley |
Journal and Conferences
| 2 . |
International Conference on Research into Design |
| 1 . |
Ergonomics in Design, Applied Ergonomics |