National Institute of Technology Rourkela

राष्ट्रीय प्रौद्योगिकी संस्थान राउरकेला

ଜାତୀୟ ପ୍ରଯୁକ୍ତି ପ୍ରତିଷ୍ଠାନ ରାଉରକେଲା

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Syllabus

Course Details

Subject {L-T-P / C} : BM6534 : Bioreactor and Plant Design { 3-0-0 / 3}

Subject Nature : Theory

Coordinator : Lohit Kumar Srinivas Gujjala

Syllabus

Module 1 :

Module 1 (Introduction) (6 hours)
General design information
Thermodynamics and stoichiometry for bioreactor design
Process calculations
Module 2 (Design of bioreactors) (10 hours)
Stirred tank bioreactors (Batch, continuous)
Airlift and bubble column reactors
Packed bed reactors
Fluidized bed reactors
Trickle bed reactors
Reactors for animal cell and plant cell cultivation
Membrane bioreactors
Scale-up studies
Module 3 (Design of downstream processing units) (10 hours)
Design of heat exchangers
Design of distillation columns and flash columns
Design of filtration units and drying units
Design of chromatography columns
Module 4 (Flow-sheet preparation and economic analysis) (10 hours)
Process flow diagram
Process & Instrumentation diagram for designing process control
Derivation of Mass & Energy flow information
Pinch analysis for heat exchanger design
Case studies of bio-refineries
Hazard and operability study
Calculation of CAPEX and OPEX
Cash flow analysis for determination of economic parameters

Course Objective

1 .

To learn details of bioreactor design

2 .

To have an idea of designing downstream processing units

3 .

To learn the intricacies of process flow sheeting for designing biorefineries

4 .

To perform techno-economic feasibility analysis of biorefineries

Course Outcome

1 .

1. Gain understanding of the process flow diagram and process and instrumentation diagrams used in large-scale biorefineries.
2. Grasp the complexities involved in designing bioreactors
3. Acquire a design-oriented understanding of the downstream processes employed in bio-refineries.
4. Comprehend the specifics of process control within bio-refineries.
5. Obtain comprehension of the steps involved in commercializing a bio-based product from laboratory to commercial scale.

Essential Reading

1 .

P. M. Doran, Bioprocess Engineering principles, Academic press , Second edition

2 .

Peters, Timmerhaus and West, Plant Design and Economics for Chemical Engineers, McGraw-Hill , Fifth Edition

Supplementary Reading

1 .

B. K. Lydersen, N.A. D'Elia, and K. L. Nelson,, Bioprocess Engineering, Wiley- Interscience

2 .

M. L Shular and F. Kargi,, Bioprocess Engineering- Basic concepts, Prentice Hall,