Syllabus

Module 1: Introduction to Automation (3 Hours)
Significance of automation in the manufacturing sector, Role of mechatronics in modern automation systems, Essential systems required for automation implementation, Impact of modern automation advancements on global competitiveness, Hierarchical levels of automation in industrial applications.
Module 2: Design of Automated Systems (5 Hours)
Fundamental building blocks of automated systems, Core working principles and functionality of automated systems, Illustrative examples of industrial automated systems, Overview of fixed (hard) automation, including process automation, Mechatronics-based systems and their applications, Automated equipment and systems used in manufacturing industries.
Module 3: Hardware Components of Automation (16 Hours)
Selection and design considerations for automation components, Role of computer-aided design (CAD) in component design, Fabrication methods for automation components
Sensors in manufacturing automation: Construction, operating principles, and applications Signal conditioning and data acquisition techniques, Configurations and working methodologies of automated systems, Integration of microprocessors and microcontrollers in automation,Electrical drives in automation: types, selection criteria, and operating principles. Mechanisms in automation systems: Ball screws, linear motion bearings, cams, and electronic cam systems Indexing mechanisms, tool magazines, and transfer systems Hydraulic systems in automation: Concepts, pumps, valves, and circuit design Pneumatic systems in automation: Compressors, valves, power distribution, and conditioning, Integration of hydraulic and pneumatic components in automated systems
Maintenance, troubleshooting, and safety protocols in automation Emerging technologies and trends in automation
Module 4: Programmable Automation (12 Hours)
Introduction to CNC technology and fundamental concepts Analysis of positioning systems, interpolators, and CNC programming basics Manual CNC programming: Coordinate systems, axis nomenclature, and NC program elements Programming examples using G-code and M-code Computer-aided NC programming: General-purpose NC programming languages and APT language
CNC system control architecture: Role of sensors in CNC systems and overall control mechanisms Electrical drives in CNC technology: construction, operation, and application

To introduce various automated systems used in the manufacturing industry.

To explain the building blocks and working principles of typical automated systems, including sensors, actuators, drives, and mechanisms.

To cover hydraulic and pneumatic systems, including their design, application, and integration with automated systems.

To introduce microprocessor and CNC technology, and present real-life examples and case studies to illustrate practical applications of automation.

1. To recognize and assess various automated systems used in the manufacturing industry such as automobile manufacturing, mobile phone manufacturing, aviation industry, etc.,
2. To describe the building blocks and working principles of automated systems, including sensors, actuators, drives, and mechanisms, and how they integrate into different manufacturing processes.
3. To demonstrate the ability to design and apply hydraulic and pneumatic systems effectively in automation, understanding their role in enhancing efficiency in various industrial settings,
4. To apply maintenance, troubleshooting, and safety protocols in automation while assessing emerging technologies and trends to enhance system efficiency and reliability.
5. To apply knowledge of microprocessor technology and CNC programming to real-world automation challenges.

Groover M.P., Automation, Production Systems and Computer Integrated Manufacturing, Pearson Education , 5th ed., 2024

Boltan, W., Mechatronics: Electronic Control Systems In Mechanical and Electrical Engineering, Pearson Education , 7th ed., 2023

HMT, Mechatronics, Tata McGraw-Hill Education , 2020

R. Panneerselvam, P. Senthilkumar, P. Sivasankaran, Computer-integrated Manufacturing: Automation in Manufacturing, Cengage India Private Limited , 2020

Journal of Intelligent Manufacturing

Journal of Manufacturing Systems